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Re-coring hull #56 #15580
04/09/14 09:41 PM
04/09/14 09:41 PM
Joined: Aug 2013
Posts: 164
Portland, ME
JBiermann Offline OP
Senior Member
JBiermann  Offline OP
Senior Member
Joined: Aug 2013
Posts: 164
Portland, ME
After taking up the floor and vermiculite, the time has come to get into the nitty gritty of glass work and re-coring. Trying to cut back the old, poorly done sump repair I quickly found myself into a spot of damp, rotten core. I think I've found my way all the way around it (in the future I will be more careful with my cutting wheel and get any remaining spots from the outside).

Now I'm thinking about adding the new core and glassing over, is anybody familiar with type of epoxy resin and type of glass used? I've counted what looked like 1 standard layer of glass and 4 of roving, does this seem right? Thanks for any help with this one.

[Linked Image]
[Linked Image]


Attached Files
photo (4).JPG [783.59 KBytes] - (487 downloads)
photo (5).JPG [749.74 KBytes] - (469 downloads)
Last edited by JBiermann; 04/11/14 01:34 PM.
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Re: Re-coring hull #54 [Re: JBiermann] #15581
04/10/14 07:04 AM
04/10/14 07:04 AM
Joined: May 2007
Posts: 2,669
Portsmouth, RI
Rhapsody #348 Offline
Past J/30 Class President
Rhapsody #348  Offline
Past J/30 Class President
Joined: May 2007
Posts: 2,669
Portsmouth, RI
I am just wrapping up doing Rhapsody behind the keel from the bottom. I believe the layup schedule you list is correct. Did you find one side wetter than the other? The stbd side core was saturated and port side just damp.

Below is a picture similar to the area you show from the top, recored from the bottom, after building up the area I ground out in the center that had saturated and damaged glass from a grounding that must have occurred early in the boat's life. The glass had turned black there and when the boat was on the hard occasionally would weep. I also recored outside this area so the entire area was dry and has a strong area to spread the load, rather than just the small area ground out. The seam at the keel to hull joint was ground out and filled with thickened epoxy for a smooth transition.

[Linked Image]

[Linked Image]

Re: Re-coring hull #54 [Re: Rhapsody #348] #15582
04/10/14 04:37 PM
04/10/14 04:37 PM
Joined: May 2007
Posts: 1,234
Newport and Naples
Cap'n Vic Offline
Senior Member
Cap'n Vic  Offline
Senior Member
Joined: May 2007
Posts: 1,234
Newport and Naples
That's starting to look like a $4500 yard job.
Nice looking.
v

Re: Re-coring hull #56 [Re: JBiermann] #15584
04/10/14 10:37 PM
04/10/14 10:37 PM
Joined: Aug 2013
Posts: 164
Portland, ME
JBiermann Offline OP
Senior Member
JBiermann  Offline OP
Senior Member
Joined: Aug 2013
Posts: 164
Portland, ME
That seems to be my situation exactly. I finished up most of the inside work re-coring tonight and will be doing a lot of re-coring and glassing behind the keel from the outside just like your example. I haven't broken into the starboard side yet but I expect to find something similar. I used some marine ply I had handy to re-core the space (not the fancy balsa replacement endgrain stuff but that's how it's done in Maine) and the layup is setting up now.

I have a space heater keeping the cabin warm-ish, it's still hitting mid thirties at night around here. Next angle of attack is around and behind the keel and from the outside.

I'm thinking of drilling holes to distinguish where to begin on the outside?

[Linked Image]

[Linked Image]

Attached Files
photo (6).JPG [738.29 KBytes] - (432 downloads)
photo (7).JPG [828.66 KBytes] - (429 downloads)
Last edited by JBiermann; 04/11/14 01:33 PM.

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