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Some Serious Keel Repair #17004
10/19/16 04:47 PM
10/19/16 04:47 PM
Joined: Oct 2016
Posts: 218
Scappoose, OR
C
Coastie Offline OP
Senior Member
Coastie  Offline OP
Senior Member
C
Joined: Oct 2016
Posts: 218
Scappoose, OR
I just pulled out a new to me J30. One of the more interesting things to see right off the bat was some pretty serious damage to the leading edge of the keel.
[Linked Image]

The fracture area is large and does get all the way to the metal on both sides of the keel. It would seem like this is going to be way more than a fill with thickened epoxy project. I was a little surprised to not see any evidence of fiberglass in the fracture, it looks like it is just straight plastic, is that an illusion? I will be searching for the best repair procedures to tackle this surprise. I look forward to hearing about how this should best be repaired.



Dave Graf
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Re: Some Serious Keel Repair [Re: Coastie] #17009
10/26/16 04:33 PM
10/26/16 04:33 PM
Joined: Oct 2016
Posts: 218
Scappoose, OR
C
Coastie Offline OP
Senior Member
Coastie  Offline OP
Senior Member
C
Joined: Oct 2016
Posts: 218
Scappoose, OR
Here are some images from inside the bilge area. The floor is now partially removed and the rest will come out in the next few days. The part of the floor I have removed has rotten balsa core and is completely saturated. There are lots of sources for the water that get dammed up behind the vermiculite including the sink and its plumbing, various overhead leaks like the port lights, winches etc. all contributing to the pool of water that gets trapped. I suspect that even with the vermiculite all gone there would still be water sitting in this low area, so my plan is to do a couple of things when I rebuild this deck. 1) Provide access so that the water that builds up between the sink and the cooler can be wiped up. 2) build the deck such that there is some air movement to help dry the area.

Removing this floor is fairly difficult even with all the right tools. I first tried to figure out if there was a way to salvage it, but then decided if that was even possible it would be even harder to do. I have cut the bottom of the tub just even with the floor with an oscillating multi tool and what seemed to work best was a carbide abrasive blade normally used for grout. When I used this tool with anything that had teeth, they just got devoured and burned up. Then it was on to the skill saw cutting chunks that could be pried up. The vermiculite has just enough bond to make removing large sections fairly difficult.

[Linked Image]

[Linked Image]

Attached Files
20161022_133740_resize.jpg [1136.26 KBytes] - (145 downloads)
20161022_133716_resize.jpg [1131.77 KBytes] - (127 downloads)

Dave Graf

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