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#4346 - 07/07/08 08:43 PM 2GM fuel system
HOOT Offline
Forum Newbie

Registered: 05/17/08
Posts: 1
Loc: Pensacola, FL, USA
Does anyone know what the torque specs are for the banjo fittings with the brass washers are for the fuel system on a 2GM engin. I managed to pull out a heilcoil with a 1/4" ratchet when I was chasing an air leak.

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#4347 - 07/07/08 09:41 PM Re: 2GM fuel system
Rhapsody #348 Online   content
Class Co-President

Registered: 05/21/07
Posts: 1874
Loc: Portsmouth, RI
Every time the banjo bolts are loosened, use a new copper washer on each side of the banjo. Torque the banjo bolts 9-12 ft lb on M8 and 18-25 ft lb on M12 bolt joints.
_________________________
Bill Kneller
Rhapsody J/30 #348
Projects & Documentation
Core Replacement & Maintenance Blog

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#4348 - 07/08/08 09:26 PM Re: 2GM fuel system
dbows Offline
Senior Member

Registered: 04/16/03
Posts: 650
Loc: Marblehead, MA
What are banjo bolts? For us non mechanics.

DB
#397
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#4349 - 07/08/08 10:50 PM Re: 2GM fuel system
Rhapsody #348 Online   content
Class Co-President

Registered: 05/21/07
Posts: 1874
Loc: Portsmouth, RI
Banjo fittings are used to connect fluid lines. If you look on page 11 of my Yanmar rebuild presentation at this link http://j30.us/files/Rhapsody_Yanmar_Rebuild_Winter_2006-2007.pdf
you'll see the banjo fittings "floating" where the 2 micron Yanmar fuel filter was removed. The fittings have a hollow bolt (except not drilled through hex head) pass through them. The bolt has a hole drilled perpendicular through the hollow core so fuel can pass. The flat surfaces on either side of the banjo are compressed by the hollow bolt and the copper washers make a seal. Fuel flows through the tube, around the inside radius of the banjo, and through the hollow bolt. This permits an air tight connection good for vacuum or pressure.
_________________________
Bill Kneller
Rhapsody J/30 #348
Projects & Documentation
Core Replacement & Maintenance Blog

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