Originally posted by popeye:
Can't imagine though that vermiculite under the floor boards actually is required for the structure.
There are *no* stringers on the floor aft of the keel, so I'm of the opinion that the vermiculite sandwich between the hull and floor is in fact a critical stiffening component.
As evidence in this forum, a hard grounding flexed the hull enough to crack the vermiculite. That's some serious force when you consider how tough that vermiculite is (think rock). Now imagine that grounding with no vermiculite tying the floor and hull together in a big cored sandwich... I'd wager that you'd get a lot of deflection in the hull and some corresponding damage.
Does cracked vermiculite warrant replacement? I really have no way of knowing this. In my opinion, relying on vermiculite to stiffen the hull like this is not a great design, but I thing it does the job. A set of glassed-in stringers would transmit the load much more reliably and broadly than a blob of what amounts to brittle stone. The cracked vermiculite has probably lost some of its initial stiffness, which means this area can now move more than before. Is it a problem... no idea, but I'd personally repair it if I was going offshore.
Look at the stringers in a modern Beneteau (pg3):
http://www.beneteauusa.com/pdf/why.pdf This is the latest evolution of stringers - a bonded molded superstructure, which is becoming the norm these days. This recent design by a presumably informed naval architect should give you an idea of how seriously at least one manufacturer takes distributing the load around the keel. The J/30 is a proven tough boat with its original construction, but I'd seriously question depreciating any part of its structure, even if it looks like a rice krispy treat from hell.
Rich