Boom Repair Update.
As I displayed previously, the new sleeve was a good deal smaller than I anticipated. I was hoping to have to use lubricant and tools to get it into place.
When I saw how much smaller the sleeve was I was flabergasted. With the distance from the side walls being 1/4 in on each side I was affraid that the internal outhaul system might jam in the gaps. Additionally, I will have to remove the rivets holding the vang connection in place and thought that NO Way would I get the rivets to pull the sleeve out to the boom sides. So I called RigRite and told them I was unhappy and they suggested that the Sleeve was meant to be adjusted as needed.
So, I took out the wedge and blocks and the pursuader and went to work.
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After several passes up and down the sleeve, I am now satisfied with the new shape.
[Linked Image]
I am now confident that the rivets will set and the sleeve will be retained in position as desired. There will be 6 rivets at the vang attachment, 3 machine screws at the Kicker attachment and 6 more rivets along the bottom to secure and spread the shock loads of the boom. Up to now I have been reluctant to use vang sheeting in any more than moderate winds. Haven't any others used this stiffener to reinforce your booms?

Now I am ready to remove the hardware to install the sleeve. Anxious to see what mine looks like under the vang tab. I'll share the results.
Attachments
Adjusting Sleeve.JPG (1.26 MB, 944 downloads)
Sleeve now fits.JPG (1.19 MB, 918 downloads)


Don King